UV Spot Varnishing Machine

UV Spot Varnishing Machine

This is a UV varnishing machine, or call UV coating machine. This model 1060w can do both spot and overall coating. Its cerremic anilox design, working with flexo plate, can do postpress embellishment works. It can handle 80-500 gsm papers. Hope you like it

  • Fast Delievery
  • Quality Assurance
  • 24/7 Customer Service
Product Introduction

1. Brief introduction

 

The High-Speed UV Spot and Overall Coating machine SD1060W adopts the upper-sway gripper-pass-sheet method to enable a max speed of up to 9500 sheets/hour. UV curing system with a Teflon conveying belt has characteristics of higher speed, precise orientation, and UV curing higher efficiency and lower power consumption. It is used for both thick and thin papers and for both full and partial UV varnish coating or water-based varnish coating.

 

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2. Technical data

 

High Speed UV Spot and Overall Varnish Coating Machine
Model Ecoo SD-1060W
Max.sheet size 730*1060mm
MIN.sheet size 310X406mm
Max.coating size 720x1050mm
Sheet thickness 80-500gsm
Max Coating Thickness 0.025mm
Coating Media Water Base Varnish or UV Varnish
Coating registration accuracy ±0.2mm
Production speed 9000 sheets/hour
Weight 8 Ton
Dimension 10460x2725x1930mm
Power Max 44KW
Remark: Production speed depending on sheet weight, size and quality

 

Machine configuration 

Standard Units:

Auto Feeder

Multifunctional Coating Unit

Double IR Drying Units

UV Curing System

Auto Delivery Unit

Auto Control

Optional Units:

-Non-stop Feeding and Delivery System including the Preloading Trolley

-Preloading Trolley

-Ceramic Anilox Roller with Chamber Blade

-Ceramic Anilox Roller

-Remote Monitoring

-Server motor

 

 

3. Main Functions

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Automatic feeder

Enlarged feeder with four sucking and four forwarding suckers and air blowing for spool can feed sheet easily and smoothly.

In case of double sheet or multi-sheet misalignment, the feeding action will be stopped emergently.

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Front and Side Paper registration

There are two sensors to reflect on the sheet-transferring table. When meeting with a sudden sheet feeding stop, the sensors will feel it and the impression will automatically retreat and diminish the pressure and the U.V. lamp will transfer to the half lamp to light to avoid sheet burning.

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Varnish Coating Supply

There are two choices:

1. Anilox Roller; Use ceramic roller and scraper structure to supply oil, but can not adjust the thickness of the oil.

2. Rubber Roller; With the combination of steel rod cots, steel rod can also be reversed to add scraper to control the thickness of oil, simple and convenient operation.

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Transferring Unit

After the sheet is transferred from the pressure cylinder to the gripper, air volume blowing for paper can support and reverse the sheet smoothly, which can prevent sheet surface from being scratched.

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IR Drying

There are double IR drying units with 24 IR tubes, for drying the water based varnish.

Divided into four groups of separate switches, freely take the power saving mode.

The lower suction by the conveying Teflon belt , makes the water evaporation fast, sheet varnishing more gloss.

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UV Curing

UV Curing is for the UV varnishing, with 3 separate UV lamps, better for power saving.

Temperature switch is installed in the U.V. lamp chamber (box), such as when there being malfunction or over-heat in lamp chamber, the temperature will switch off automatically.

Perfect pumping device can pump the ozone out of the factory to avoid operator breathing in too much ozone and leads to bad health. On the other hand, lamp tubes can be cooled for long time using.

When the paper feeding is stopped, the UV lamp will automatically half lamp and enter the power saving mode.

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Conveying Unit

By the lower suction, the conveying Teflon mesh belt conveys paper, with the automatic deviation correction device, so that thick and thin paper can be conveyed stably and smoothly.

Sheet Delivery

Automatic pneumatic patting sheet controlled by photoelectric detecting sensor makes sheet pile fall automatically and collect sheet neatly. Electronic control can take out sheet samples safely and quickly for inspection.

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4. Machine advantages
 

1. Two kind of coating technology; with anilox design and flexo plate on the plate cylinder, the machine can do very refined works. It is one only a varnishing machine, it is also a postpress emblelishment machine.

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2. one model does both spot varnishing and overall varnishing

3. With wind blowing design, the machine can do 80-90 gsm coating, which can satisfy the label printing customers.

 

5. Ground map

 

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6. Our installation in the Netherlands for your reference.

Bron Group, the Largest Finishing company in Netherworld/Holland installed and running SD1060W UV spot varnishing machine beginning 2023, satisfied with everything.

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