Small Format Flexo CTP Plate Machine For Digital Printing

Small Format Flexo CTP Plate Machine For Digital Printing

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Key Features and Benefits

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1. Advanced CTP Technology: The EcooGraphix Flexo CTP machine leverages Computer-to-Plate (CTP) technology, which eliminates the need for traditional film-based exposure methods. This shift significantly reduces production time, materials, and costs, leading to faster turnaround times and lower overheads for businesses.

 

 

2. Premium Output Quality: One of the standout features of this machine is its exceptional output quality. The high-resolution imaging capabilities ensure that fine details, intricate designs, and vibrant colors are rendered with precision, making it ideal for producing premium labels and packaging prints that need to stand out in competitive markets.

 

 

3. Wide Plate Compatibility: The EcooGraphix Flexo CTP machine is notable for its ability to support a broad range of flexographic plates, including:

Heat-sensitive films: Useful for certain types of label printing and sensitive materials that require precise exposure techniques.

Water-wash digital relief plates: These plates can be easily washed with water, simplifying the process while reducing chemical waste and the environmental impact.

Water-wash and solvent-based digital flexo plates: Offering versatility for different types of flexo applications.

 

 

4. Thermal PS plates: Used in photopolymer printing, thermal plates offer precise imaging for the production of high-quality prints on a variety of substrates.

This adaptability means that the machine can handle a wide array of materials and production needs, offering flexibility for printers who work with different types of plates and substrates.

 

 

5. Efficient Printing Workflow: The EcooGraphix Flexo CTP machine enhances overall workflow efficiency. By directly transferring image data from a computer to the printing plate, the need for intermediary steps such as film and chemical development is minimized. This leads to shortened production times, reduced material costs, and higher throughput for printing operations.

 

 

6. Cost Savings: This machine is designed to drive down both production costs and material waste. By eliminating the need for film, manual labor, and other traditional prepress processes, the EcooGraphix Flexo CTP allows printing businesses to save on materials, labor, and time. In addition, its energy-efficient operation and reduced need for consumables like chemicals contribute to lower operational expenses.

 

 

7. Sustainability: The machine's use of water-wash plates and its ability to handle a variety of eco-friendly materials (such as water-based inks and plates) make it a more sustainable choice for companies looking to reduce their environmental footprint. By reducing the need for harsh chemicals and optimizing the plate production process, the EcooGraphix Flexo CTP aligns with the increasing demand for sustainable manufacturing practices in the printing industry.

 

 

8. Precision and Reliability: The EcooGraphix Flexo CTP machine delivers consistent, high-quality results with minimal setup time. With features like automated plate loading and precise imaging control, it ensures uniform exposure and optimal performance across multiple production runs, which reduces the risk of errors and waste.

 

 

9. Adaptability to Different Print Jobs: As a versatile tool, the EcooGraphix Flexo CTP is designed to handle a broad spectrum of print jobs, from simple label production to complex multi-color packaging designs. Its flexibility makes it an attractive option for businesses that require both short and long runs, as well as varied print formats and substrates.

 

Characteristics

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1. User-Friendly and Efficient Plate Loading

Quick and Simple Process: The plate-loading process is incredibly straightforward. Once the plate is placed into the machine, the operator simply presses a button to start the loading procedure. This simple, one-step action minimizes human error and reduces the time spent on manual adjustments.

 

 

Fast Loading Times: The plate-loading system is engineered for speed, completing the loading process in just seconds. This rapid loading capability significantly reduces downtime, making the system ideal for fast-paced production environments where efficiency is paramount.

 

 

2. Adaptability to Different Plate Thicknesses

Versatility for Various Plate Types: The EcooGraphix Flexo CTP machine's plate-loading system is designed to accommodate plates of different thicknesses. This adaptability is crucial in a printing environment where a variety of flexo plates may be used for different jobs. The machine's ability to handle varying thicknesses ensures that it can support a wide range of flexo applications, from water-wash digital relief plates to thermal PS plates, without the need for manual adjustments or swapping of components.

Sustained Performance Across Plate Types: Whether the plates are thicker or thinner, the system ensures that all types are loaded correctly and securely, allowing for consistent results regardless of the material.

 

 

3. Autofocus System for Precise Dot Imaging

Sharp and Accurate Dots: The autofocus system integrated into the plate-loading mechanism is essential for ensuring that the dots created during the printing process are precise and sharp. This system automatically adjusts the focus based on the plate's surface, ensuring that every dot is accurately placed, which directly impacts the quality of the print output.

Consistency Across Runs: The autofocus ensures that even as plates of varying thicknesses or materials are loaded into the machine, the image resolution and dot placement remain consistent, minimizing the risk of imperfections in the printed product. This results in high-quality, fine detail reproduction with every print job.

 

 

4. Stable Drum with Auto-Balance System

Enhanced Stability for High-Speed Operations: The machine features a stable drum design, which is crucial for maintaining the alignment of the plate during the imaging process. This stability reduces vibrations that could potentially affect print quality or accuracy.

Quick Auto-Balance System: The drum is supported by an auto-balance system, which automatically adjusts the balance of the plate as it loads. This feature helps in maintaining precision even at high speeds, which is especially important in high-volume production environments. It ensures that the plate remains perfectly aligned, reducing the potential for skewed or distorted imaging.

Seamless Performance at High Speeds: The auto-balance system plays a key role in ensuring that even when the machine is running at full speed, the plate is precisely positioned and stable, preventing potential issues such as plate misalignment, which can lead to defects in the printed output.

 

 

5. Faster and More Accurate Plate Loading

Increased Throughput: With the combination of fast plate loading times, auto-focus adjustments, and auto-balancing capabilities, the EcooGraphix Flexo CTP machine can load plates faster and more accurately than traditional manual methods. This leads to a significant increase in throughput as operators spend less time on setup and more time on production.

Reduced Human Error: The user-friendly system minimizes the need for complex manual operations, which reduces the likelihood of errors. By streamlining the plate-loading process, the machine allows operators to focus on other aspects of production, improving overall workflow efficiency.

 

 

6. Impact on Overall Workflow Efficiency

Reduced Downtime: The quick and automated nature of the plate-loading system reduces downtime between print jobs. As the system works autonomously and quickly, operators don't have to spend time on manual adjustments or fixing alignment issues. This contributes to a higher overall productivity.

 

 

7. Enhanced User Experience: The ease of use and intuitive nature of the plate-loading system also improves the operator experience. Even less experienced operators can perform setup tasks efficiently, thanks to the simplified process and reduced manual intervention.

 

 

8. Consistency and Reliability Across Print Jobs

High-Quality Reproducibility: The combination of the autofocus system, the auto-balance mechanism, and the quick plate-loading process ensures that the machine produces consistent, high-quality results across various print jobs. The system can reliably reproduce the same high-quality imaging and precise dot patterns over long print runs, which is crucial for achieving high-end results, especially in applications like premium labels or complex packaging designs.

 

Reduced Maintenance and Adjustment Needs: By eliminating the need for frequent manual adjustments, the plate-loading system also reduces the likelihood of mechanical wear and tear, leading to less maintenance and longer operational life for the machine.

 

 

 

 

Automatic Laser Channel Switching

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The laser system features an automatic channel switching function that maintains production continuity by activating the next available working channel if a fault occurs. It utilizes a linear motor for precise, reliable, and straightforward operation. Designed for durability, the laser system offers a lifespan exceeding 10,000 hours and includes a warranty for spare parts, providing dependable performance and long-term assurance for users.

 

 

FAQ

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1. Q: How long is the lead time?
A: The lead time for each machine is normally 30 days. We can accelerate for emergency cases.

2. Q: How long is the warranty period?
A: Ecoographix gurantees 1 years of warranty for laser head and spare parts. If the machine user use our plate at the same time, we offer lifetime warranty.

3. Q: Is there any certification for your CTP machine?
A: Yes, All our CTP machines have been certified by SGS and CE. Vary stable and muture. We have hundreds of installation iover the world since 2012.

4. Q: Do you have accompanying plate products to make an easy purchase for some end users?
A: Yes, we have qualified CTP/CTcP plates at most favourite price. In addition, blanket, ink, developer, processors are also in our business range.

5. Q: What is your normal Payment term?
A: Normally, 30% deposit, 70% before shipping.

6. Q: What are your main products ?
A: Generally, we manage two types of products: prepress equipments and consumables, postpress equipments and consumables. Our category is as below:
A: 1. Prepress machines and consumables, including CTP machine, flexo CTP machine, ink, developer, processor, CTP/CTCP plate and blanket.
2. Postpress equipment, including die cutting machine, automatic punching machine, book binding machine, carton erecting machine, paper cone cup machine, automatic folder gluer.

7. Q: Can you offer some successful installation for reference?
A: Yes, we achieve great success in USA,Canada,Mexico,Colombia,Turkey,Hungary,South Africa, etc, with the great assisstance of our dealers. But we will not reveal vor the purpose of information privacy.

8. Q: Can you also supply the Workflow and RIP?
A: Yes, we can provide the Workflow Brain New and RIP Compose V9.

9. Q: What about the Installation and after-sales technician support?
A: Our engineer are all Ecan go to help the installation and provide the necessary training. The buyer should take the round air plane tickets and service charge and the local accommodation cost. Any problems or questions,we will be at your disposal 7x24 hours.

10.Q: Where is your factory?
A: Our CTP machine factory is located in Hangzhou city , which is about 1.5 hour by train from Shanghai.
You are warmly welcomed to visit our factory at any time!

 

 

Attention

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1. Before installation, please measure the thickness of blanket for adjusting the press accurately;

2.While installation, please use the constant wrench to tighten gradually;

 

3.After installation, please clean the rubber surface and ready for print;

 

4.During the use, please often use the special solvent to clean the rubber surface for extending the useful time.

 

 

Delivery & Packing

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Any kinds of transpotation is workable for us. The nearest departure port is Shanghai port or Ningbo Port.
The equipment is packed in standard wood carton for exporting use with enough protective layers.

 

 

Specification

 

Model	FL-400		FL-600E(EM)	FL-600S(SM)	FL-800E	FL-800S	FL-1500
Laser Channel	16-channel		16-channel	32-channel	16-channel	32-channel	32-channel
Output Speed	1.25m²/h		1.25m²/h	2.5m²/h	1.25m²/h	2.5m²/h	1.8-2.0m²/h
Max. Breadth	430mm x 330mm		680mm x 430mm	800mm x 660mm	800mm x 660mm	800mm x 660mm	1524mm x 1067mm
Plate Thickness	0.14mm-1.7mm		0.15mm-1.7mm	0.15mm-1.7mm	0.15mm-1.7mm	0.15mm-1.7mm	0.95mm-3.84mm
Laser Power	High power semiconductor laser diode						Light valve laser
Plate Type	Digital relief flexo plate(water-wash), Digital flexo plate(water-wash), Digital flexo plate(solvent-wash) Steel based digital plates(Water/alcohol washable) are applied for EM/SM series				Digital relief flexo plate(water-wash), Digital flexo plate(water-wash), Digital flexo plate(solvent-wash) Steel based digital plates (Water/alcohol washable)		Digital flexo plate (water-wash and solvent-wash)
Application	Label and Trademark						Trademark
Resolutions	4000dpi						2540 or 5080 dpi
Plate Loading	Manual load and unload
Interface	USB2.0
Focus Adjust	Dynamic auto-focus
Device Size (WxDxH)	830 x 630 x 1055mm	1087 x 770 x 1000mm			1630 x 1170 x 965mm		2410 x 1240 x 1120mm
Net Weight	Approximately 280Kg	400Kg			800Kg		1300Kg
Power	220V/50Hz, 60Hz, Flexo Machine 0.5KW+Vacuum 1.5KW	220V/50Hz, 60Hz, mainframe 1.5KW+Vacuum 1.1KW			220V/50Hz, 60Hz, mainframe 0.6KW+Vacuum 1.1KW
Environment	Recommended temperature: 18-30ºC, Humidity: 10%-80%

 

 

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