Book Binding Saddle Stitching Line Rose12000
Rose-12000 High-Speed 6Stations Saddle Stitching Line is specially designed and firmly built by employing European top quality standards and using the world’s leading stitching technologies. It features on high productivity at speeds up to 12,000 cycles per hour with consistently reliable production, which makes it an ideal choice for medium to large runs.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
High-Speed Saddle Stitching System Rose-12000/6+1 Stations Rose-12000 High-Speed Saddle Stitching Line is specially designed and firmly built by employing European top quality standards and using the world’s leading stitching technologies. It features on high productivity at speeds up to 12,000 cycles per hour with consistently reliable production, which makes it an ideal choice for medium to large runs. u Convenient and easy operation through large icon-based SIMENS touch screen. u Large range of stitching formats from 130*80mm to 465*300mm (trimmed book size). u High-speed and high productivity up to 12,000 cycles per hour. u Comprehensive quality control system to ensure reliable and precise stitching. u Reject gate for faulty signature to ensure a non-stop production. u Robust construction with Hohner stitching heads and superior quality European spare parts.
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Items | Standard Configurations | Quantity (pcs) |
a. | Rotary feeder | 6 |
b. | Cover folder feeder | 1 |
c. | Touch screen (Siemens) station | 1 |
d. | Stitching unit | 1 |
e. | Reject gate for faulty signatures | 1 |
f. | Three-knife trimmer unit | 1 |
g. | Stream delivery unit | 1 |
h. | Hitachi air compressor | 1 |
i. | BECKER vacuum pump | 2 |
Options
1. Additional Two Rotary Feeders
2. Each Additional Hohner M45/6 Stitching Head
3. Standard Configurations
Rose-12000 High-Speed Saddle Stitching Line is specially designed and firmly built by employing European top quality standards and using the world’s leading stitching technologies. It features on high productivity at speeds up to 12,000 cycles per hour with consistently reliable production, which makes it an ideal choice for medium to large runs.
● Convenient and easy operation through large icon-based SIMENS touch screen.
● Large range of stitching formats from 130*80mm to 465*300mm (trimmed book size).
● High-speed and high productivity up to 12,000 cycles per hour.
● Comprehensive quality control system to ensure reliable and precise stitching.
● Reject gate for faulty signature to ensure a non-stop production.
● Robust construction with Hohner stitching heads and superior quality European spare parts.
| Six rotary feeders All feeders are mobile and can be tilt-back for hand-feeding, which makes it possible to realize special signatures stitching. Min. Signature Size: 138x105mm Max. Signature Size: 470x310mm Signatures with low/high folio laps or even laps in a wide range of formats can be opened by grippers or suckers. Feeder gauges and air amount can be easily adjusted. |
| A reliable cover folder feeder After the cover is scored along a predetermined line, it is folded along the scored line, fed onto the next well gathered book block and then a well gathered book is transported to the saddle stitching station. |
| A touch screen (Siemens) station Icon-based touch screen control station for product monitoring, fault diagnostics and quality control.
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| A stitching unit Thickness inspector guarantees that only complete gathered books are stitched and trimmed. Miss-fed, multi-fed, bended-signature, non-stitching, or non-signature will be accurately detected. The stitching section of Rose configures Hohner M45/6 stitching heads for precise and excellent stitching, which can stitch up to 5mm thickness to meet different requirements. Even small stitching formats down to 138*105mm and big stitching formats up to 470*310mm can be stitched perfectly. Two wire dishes are included. |
| A series of detection devices to control finished book quality (1) No signature and jam detection device(First) (2) Second jam detection device (3) Third jam detection device (4) Fourth jam detection device (5) Fifth jam detection device (6) Gripper mechanism of feeder jam detection device (Sixth) (7) Feeder chain jam detection device (under every feeder)(Seventh) (8) Eighth jam detection device in pressing after cover folder-feeder (9) Ninth jam detection device (before stitching unit after thickness detector) (10) Stitching head overloading detection device (11) No stitching detection device(to detect wire) (12) Vertical conveyor belt(after stitching and before trimming) jam detection device (Tenth) (13) Horizontal conveyor belt(after stitching and before trimming) jam detection device (eleventh).
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| A reject gate for faulty signatures |
| A three-knife trimmer unit T460 Three-knife Trimmer Unit plays a critical role in the appearance and quality of finished books. The three-knife trimmer is quick and easy to set up using hand wheels with position indicators. Smooth transferring and precise positioning of each untrimmed book assure that each book is accurately trimmed, first by the front cut knife, and then the head and the foot. Min. Untrimmed Book Size (axb):138x105 mm Max. Untrimmed Book Size (axb): 470x310mm Min. Trimmed Book Size (axb): 130x80mm Max. Timmed Book Size (axb): 465x300 mm Max. Trimmed Thickness: 10mm |
| A stream delivery unit Accurately trimmed stitched books are automatically transferred to the stream good books collection station. Books can be separately into group by group as per the required quantity for each group. |
| A Hitachi air compressor |
| Two BECKER vacuum pumps
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4) Technical Data | |||
Machine Model | Rose /4+1 | Rose /6+1 | Rose /8+1 |
Rotary Feeder | 4 | 6 | 8 |
Cover Folder Feeder | 1 | 1 | 1 |
Powered Required | 27kw | 27kw | 27kw |
Machine Dimensions(mm) | 9,700x5,900x1,450 | 11,700x5,900x1,450 | 13,700x5,900x1,450 |
Max. Mechancial Speed | 12,000 cycles/h |
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Max. Untrimmed Book Size(a*b) | 470*310mm | ||
Min. Untrimmed Book Size(a*b) | 138*105mm | ||
Max. Trimmed Book Size(a*b) | 465*300mm | ||
Min. Trimmed Book Size(a*b) | 130*80mm | ||
Max. Stitching Thickness(c) | 10mm | ||
*The machine design and specifications are subject to change without notice.
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